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Counterplas has been chosen as a Finalist at the 2016 Plastics Industry Awards

PIA Finalist 2016

The story behind the “LOFT STILTS”

There was a gap in the market for a product that would enable the consumer to take advantage of using the maximum thickness of loft insulation (270mm) but still have a useable loft floor for storage.

LOFT STILTThe ‘LOFT STILT’ was designed in collaboration with the product designer and our entrepreneurial client to create a product that would raise the floor height in a loft space to enable the homeowner to achieve a maximum insulation thickness of 270mm and maximise their energy saving efficiency whilst still maintaining a useable loft storage area.

The environmental advantages of this product were further maximised by specifying a 100% recycled polymer to benefit the environment.

The ‘LOFT STILT’ went through a number of design and development stages including initial concept drawings, prototype single cavity tooling, tool trials, product sampling and multi-cavity production tooling.

LOFT STILTS in action

An initial batch of ‘LOFT STILTS’ were promoted through a number of major DIY retailer stores to gauge the consumer’s response, which was a resounding success as it ticked all the environmental green boxes.

The ‘LOFT STILT’ has continued to be a bestseller throughout the UK in helping the homeowner save energy and thousands are being sold every week.

If you have a new or existing product you would like to develop then contact Counterplas ‘Your Partner in Innovation’.

See Also

Our programme of investment continues

January 08th, 2018

Our programme of investment continues

  We have invested in a new CNC routing system for production of illuminated bespoke street furniture for a new client in Germany. A ‘blank’ is injection moulded and then routed to provide one of 270 variants.

Location, Location, Location……Plus Other Considerations

September 14th, 2017

Location, Location, Location……Plus Other Considerations

There are many reasons why a company wants to move an existing tool, market trends being one of them. Around 2009 large quantities of tools were being moved to Asia to take advantage of cost reduction opportunities due to low labour costs.

Designing for Manufacture, Part 3 – Part Design

June 30th, 2017

Designing for Manufacture, Part 3 – Part Design

So you want to get a part made? – Costly processing mistakes can be made without a good design. By keeping to some simple rules of part design, not only will your part be easier to manufacture and assemble, but should withstand the test of time.

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